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Flexible Busbars

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Welden is a professional Chinese flexible busbars manufacturer with years of experience. They focus on producing high-conductivity copper busbars with custom sizes and plating options. Our products are widely used in energy storage, automotive batteries, and industrial power distribution. Contact us today!
Availability:

Product Introduction

Welden specializes in high-quality flexible busbars. Our copper busbars provide excellent conductivity, reducing energy loss. Custom designs meet diverse industrial needs, including automotive batteries and renewable energy systems. Fast delivery ensures your project stays on schedule. Contact us to request a quote today!

Product Specifications (Table)

Content Direction: Include key measurable parameters. Collect from company manuals and competitor listings.

Parameter

Value

Material

High-conductivity copper (C11000, T2)

Surface Treatment

Nickel plating, tin plating

Thickness Range

1 mm – 12 mm

Width Range

10 mm – 200 mm

Length Range

Customizable per order

Current Rating

Up to 2000A+

Operating Temperature

● -40°C to +150°C

Certifications

ISO 9001:2015, IATF 16949:2016

Lead Time

Standard: 12 working days after deposit & sample confirmation

Minimum Order Quantity

1 set

OEM Support

Yes

Shipping Method

Sea or Air

Payment Terms

30% deposit, 70% balance before delivery

After-Sales Service

Worldwide support available


Features & Benefits

Content Direction: 4–6 key features. Each with a bolded heading and 20–50 words explanation. Focus on benefits, not just function.

● High Conductivity Copper

● Ensures minimal energy loss in power transmission, improving efficiency for battery systems and industrial applications.Customizable Design

● Tailor width, length, and plating to specific project requirements, allowing integration into unique battery packs or power systems.Fast Lead Time

● Standard orders delivered within 12 working days, reducing downtime and supporting tight project schedules.Durable Surface Plating

● Tin or nickel plating prevents corrosion, extends busbar life, and ensures stable electrical performance under various conditions.Flexible & Easy Installation

● Flexibility allows precise alignment and stress relief in assemblies, simplifying installation in battery modules or equipment.OEM Support

Supports full customization and bulk orders, enabling integration into client-specific systems or branded products.

Product Composition

Welden Flexible Busbars are made of high-quality copper strips with excellent conductivity. The copper is laminated to increase mechanical strength and maintain flexibility. Each busbar can include holes or connectors pre-punched for easy installation. Insulating materials may be applied according to client specifications to prevent electrical short circuits. The busbars come in different thicknesses, widths, and lengths, which can be customized to match system voltage and current requirements. Components are assembled using precision welding or bolted connections to ensure secure electrical performance. All raw materials undergo inspection to guarantee the copper purity, flexibility, and dimensional accuracy. This structured composition allows the busbars to handle high currents while reducing energy loss and heat generation, making them ideal for automotive, industrial power distribution, and energy storage systems.


Why Choose Us

Welden has extensive experience manufacturing flexible busbars for various industries, including automotive, renewable energy, and industrial power systems. We prioritize high conductivity copper to reduce energy loss and enhance system efficiency. Custom design services allow clients to specify dimensions, plating options, and insulating layers to match their exact project requirements. Our fast production turnaround ensures standard orders can be completed within 12 working days, minimizing downtime for clients’ projects. We comply with international quality standards and provide OEM support, helping partners integrate busbars seamlessly into their systems. Additionally, our technical support team offers guidance on design, installation, and maintenance. Choosing Welden means reliable, durable, and efficient busbars backed by professional customer service, reducing risk and improving performance in critical electrical applications.


Applications

Content Direction: Describe detailed usage scenarios, specifying industries and functions.

Energy Storage Systems: Perfect for Li-ion or LiFePO4 battery modules, connecting cells efficiently.

Automotive Batteries: Ensures safe, high-conductivity connections in electric vehicles and hybrid vehicles.

Industrial Power Distribution: Facilitates reliable power transfer in UPS, inverters, and switchgear systems.

Renewable Energy Projects: Ideal for solar and wind power storage units requiring flexible, durable connections.

OEM Integrations: Used by battery manufacturers to create customized power modules with precise electrical specifications.


FAQs

Content Direction: Address top customer concerns about product performance, compatibility, and customization.

Q: Can the busbars be cut to custom lengths?

A: Yes, we provide fully customizable lengths and widths to fit your project needs.Q: What surface treatments are available?

A: Tin and nickel plating options are available for corrosion resistance.Q: What is the maximum current rating?

A: Ratings depend on thickness and width; consult our technical specifications for exact values.Q: Can you provide OEM solutions?

A: Yes, we support full OEM customization for bulk orders.Q: What is the typical lead time for delivery?

A: Standard orders are shipped within 12 working days after confirmation.

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  55 Puxing Road, Linhu Town, Wuzhong District, Suzhou, Jiangsu Province, 215105, China
   +86-18962109320
  +86-512-66307398
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