What is sheet metal fabrication? Metal fabrication is the process of cutting, bending, and assembling metal to create a desired shape or form. It is a crucial step in the manufacturing process and plays a significant role in various industries, including construction, automotive, aerospace, and man
Surface treatments are an essential part of manufacturing and engineering. They enhance the functionality and aesthetics of various products, from metal components to wooden furniture. Understanding the different types of surface treatments and their applications can help businesses and individuals
What is Sheet Metal Fabrication? Sheet metal fabrication is a process that involves manipulating flat sheets of metal into various shapes and sizes. This process is used in a wide range of industries, from construction to automotive manufacturing. The versatility of sheet metal makes it an ideal ma
Laser Cutting transforms metal work, and fusion cutting creates precise, clean edges. It uses lasers and inert gas to melt metal efficiently.
Laser Cutting is changing manufacturing fast. It makes precise, complex shapes with ease. Industries use it to save time and reduce waste.
Laser Cutting reflective metals is challenging. High reflectivity can bounce the beam. This risks safety and damages equipment. In this guide, you will learn seven reflective materials.
Laser Cutting drives modern manufacturing, offering precision across various industries. Incorrect settings can cause waste, defects, and rough edges.
CNC Parts made from stainless steel often get rejected, frustrating engineers and procurement teams. Shops label them “too difficult” due to process limitations rather than design flaws.
CNC Parts often arrive warped, disrupting assembly and delaying projects. Many engineers blame material stress, but the true causes lie in fixturing, machining sequences, and thermal effects.
Have you ever wondered why some CNC Parts fit perfectly while others fail? The answer often lies in tolerance selection. In CNC manufacturing, even a small deviation can impact cost, quality, and performance.
The consumer electronics industry is fast-paced, demanding continuous innovation, rapid production, and consistent product quality. Manufacturers in this sector face mounting pressure to produce complex components while maintaining efficiency and minimizing costs.
When the product has high cosmetic requirements, automatic deburring and polishing machines are essential. By using different sand belts, different roughness of the surface can be achieved. This greatly improves the efficiency of manual deburring and polishing process, while improving the consistenc
Precision stamping parts are the unsung heroes behind many of the intricate components we encounter in our daily lives. These parts are meticulously crafted through a process known as precision stamping, which involves the use of high-precision tools and dies to shape metal into specified forms. Thi
In an era where cables are becoming increasingly obsolete, wireless charging modules have emerged as a game-changer. These innovative devices have revolutionized the way we power up our gadgets, offering a seamless and cable-free experience. But what exactly does a wireless charging module do? Let's
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Introduction In the world of manufacturing and engineering, precision is paramount. One of the key players in achieving this precision is precision stamping parts. These components are integral to a wide array of industries, each benefiting from their accuracy and reliability. But what exactly are p
In today’s manufacturing landscape, precision is key to ensuring that components meet the exact specifications required for optimal performance.
The automotive industry is known for its rigorous requirements when it comes to component quality, precision, and performance. Every part, no matter how small, plays a critical role in the overall safety, functionality, and longevity of a vehicle. In this context, precision stamping has become a key
In the medical device industry, the need for precision, reliability, and speed is more critical than ever. Manufacturers are under constant pressure to produce components that meet stringent regulatory standards while maintaining high levels of efficiency and cost-effectiveness.
Precision sheet metal parts play a crucial role in the manufacturing process, enhancing both the quality and efficiency of products across various industries. These parts are designed to meet strict specifications, ensuring that they not only fit perfectly but also perform reliably under stress.
Welden specializes in producing custom copper busbars that ensure efficient and safe power distribution across critical industries. Designed for high conductivity, durability, and compact installation, our busbars are widely used in energy storage systems, electric vehicles (EVs), power distribution units, and industrial automation equipment.
With ISO9001:2015 and IATF16949:2016 certifications, Welden guarantees quality and consistency from prototype to mass production. Our advanced manufacturing capabilities and flexible customization options allow us to deliver premium busbar solutions within 12 working days.
Material: High-conductivity copper for excellent electrical performance.
Surface Treatment: Options include nickel plating or tin plating for corrosion resistance and reliable conductivity.
Certification: ISO9001 & IATF16949 certified production process ensures international quality compliance.
Customization: Tailor-made designs for shape, size, and coating to meet project-specific requirements.
Fast Lead Time: Standard orders can be delivered in 12 days, supporting agile supply chains.
High Current Capacity: Superior electrical conductivity compared with traditional cabling.
Space Saving: Compact and efficient design reduces wiring complexity in power systems.
Enhanced Safety: Lower risk of overheating, improved stability, and long service life.
Easy Integration: Simplified installation for modular assemblies in EV and energy storage applications.
Welden busbars are trusted across multiple industries:
Energy Storage Systems (ESS): Reliable interconnections for battery modules and racks.
Electric Vehicles (EVs): Lightweight and efficient alternatives to bulky wiring, enabling compact EV powertrains.
Industrial Power Distribution: Stable current transmission for manufacturing and automation equipment.
Renewable Energy Projects: Optimized for solar inverters, wind turbines, and hybrid power systems.
| Parameter | Details |
|---|---|
| Material | Copper (C1100, T2, etc.) |
| Surface Finish | Nickel plating / Tin plating |
| Thickness Range | 1 mm – 12 mm |
| Width | 10 mm – 200 mm |
| Certifications | ISO9001:2015, IATF16949:2016 |
| Lead Time | 12 working days |
20+ years of industry experience
In-house tooling and precision stamping technology
International certifications and strict quality control
Global supply capability with fast lead times
Strong R&D support for custom projects
A: We primarily use high-conductivity copper with nickel or tin plating for enhanced corrosion resistance.
A: Yes. We provide tailor-made busbars to fit your specific design, dimensions, and application needs.
A: Standard orders can be delivered within 12 working days after design confirmation.
A: All busbars are manufactured under ISO9001:2015 and IATF16949:2016 standards.
A: They are widely used in energy storage, EV batteries, industrial power systems, and renewable energy projects.
Looking for custom copper busbar solutions to power your next project?
Contact Welden today to request a free consultation and quotation.