Robotic welding is a modern welding technique that uses robots to perform welding tasks. It is a highly efficient and precise method of welding that offers numerous advantages over traditional welding methods. One of the key benefits of robotic welding is its speed. Robotic welders are capable of welding at much faster speeds than human welders, making them ideal for high-volume production environments. But just how fast can a robotic welder weld? In this article, we will explore the factors that influence the speed of robotic welding and how fast robotic welders can weld.
When it comes to manufacturing, precision sheet metal parts are a crucial component. These parts are used in a wide range of industries, from automotive to aerospace, and are essential for creating high-quality products. But what exactly are precision sheet metal parts, and why are they so important? In this article, we'll take a closer look at precision sheet metal parts, including what they are, how they are made, and why they are so critical to the manufacturing process.
Photovoltaic modules are a key component of solar energy systems. They are also known as solar panels, but what is the difference between a photovoltaic module and a solar panel? In this article, we will explore the distinction between these two terms and delve into the world of photovoltaic modules.
Energy storage equipment is a crucial component of the modern world. It allows us to store energy when it is abundant and use it when it is scarce. One of the most common types of energy storage equipment is a device that stores electric energy. These devices are used in a wide range of applications, from powering small electronic devices to storing energy from renewable sources like solar and wind power. In this article, we will explore what a device that stores electric energy is, how it works, and the different types of devices that are available.
Assembling a server rack enclosure is a crucial task that requires precision and attention to detail. A server rack enclosure is a cabinet that houses servers, networking equipment, and other electronic devices. It provides protection, organization, and security for these critical components. In this article, we will discuss the steps involved in assembling a server rack enclosure and provide tips for a successful installation.
Enclosure assembly is a critical part of many manufacturing processes. It involves putting together the various components of an enclosure, such as the walls, doors, and roof, to create a complete and functional unit. This process can be time-consuming and labor-intensive, but there are ways to streamline it and save time. In this article, we will discuss some tips and tricks for saving time on enclosure assembly.
When it comes to manufacturing precision sheet metal parts, it is essential to ensure that the final product meets the required specifications and quality standards. Reinforcing precision sheet metal parts is a critical step in the manufacturing process to ensure that the parts are strong, durable, and able to withstand the intended application. In this article, we will explore the various methods used to reinforce precision sheet metal parts and the benefits of each method.
Robotic laser welding is a cutting-edge technology that has revolutionized the manufacturing industry. It combines the precision of laser welding with the efficiency of robotic automation, resulting in faster, more accurate, and more cost-effective welding processes. In this article, we will explore what robotic laser welding is, how it works, its benefits, and its applications in various industries.
Sheet metal fabrication is a process that has been integral to manufacturing for centuries, and its importance continues to grow in modern industries. With advancements in technology and materials, sheet metal fabrication has evolved to meet the demands of contemporary manufacturing,
Precision stamping parts are the unsung heroes behind many of the intricate components we encounter in our daily lives. These parts are meticulously crafted through a process known as precision stamping, which involves the use of high-precision tools and dies to shape metal into specified forms. Thi
In an era where cables are becoming increasingly obsolete, wireless charging modules have emerged as a game-changer. These innovative devices have revolutionized the way we power up our gadgets, offering a seamless and cable-free experience. But what exactly does a wireless charging module do? Let's
In the ever-evolving world of manufacturing, robotic stamping has emerged as a game-changer. This technological advancement is not just a fleeting trend; it represents a significant leap towards efficiency, precision, and cost-effectiveness in the stamping process operations. But what exactly is the
Introduction In the world of manufacturing and engineering, precision is paramount. One of the key players in achieving this precision is precision stamping parts. These components are integral to a wide array of industries, each benefiting from their accuracy and reliability. But what exactly are p
In a world increasingly reliant on renewable energy sources, the question of what is best for long-term energy storage becomes paramount. The answer isn't straightforward, as it depends on various factors including the type of energy, the scale of storage needed, and the specific application. Howeve
In the fast-paced world of manufacturing, efficiency, accuracy, and cost-effectiveness are paramount. One technology that has emerged as a game-changer in achieving these goals is precision stamping. This article delves into the significance of precision stamping in high-volume
Precision stamping is a manufacturing process that uses a die to cut or shape metal into specific designs or components. This process is widely used in industries such as automotive, electronics, and medical devices, where high precision and accuracy are required.
Metal fabrication is a process that involves the construction of metal products through cutting, bending, and assembling processes. The fabricated metals are used in various industries, including construction, automotive, aerospace, and many others. Metal fabrication is a vital process that
Welden Management Team Attends Team Building in Tianjin, A Municipality City in North China During November 3rd To 5th
The application of sheet metal parts and stamping parts in the medical industry is mainly concentrated in (1) Medical equipment enclosures such as X-ray machines, ultrasonic systems, patient monitors, etc.; (2) Diagnostic device components such as chassis, frames and brackets, etc., for devices like
Sheet metal and stamping technology finds extensive application in the solar energy industry, from solar panel frames and mounting systems to water heater components, inverter enclosures, and solar tracking systems. The frames provide structural support and protection to the solar panels, ensuring t
Welden is an IATF 16949-certified manufacturer pioneering advanced automotive solutions for OEMs and performance markets worldwide. With 14+ years of engineering excellence, we deliver mission-critical components across electric vehicles, autonomous systems, and aftermarket performance sectors. Our vertically integrated facility in Suzhou Industrial Park combines:
Material Science Expertise: Specialized 6000/7000-series aluminum alloys
Digital Manufacturing: 6-axis robotics, 5-axis CNC, and automated quality control
Certified Sustainability: RoHS/REACH-compliant surface treatments
We enable faster time-to-market through:
✅ 72-hour rapid prototyping
✅ End-to-end DFM (Design for Manufacturing) analysis
✅ Scalable production from 500 to 500,000+ units
Product Category | Material/Finish | Key Specifications | Certifications | Custom Options |
---|---|---|---|---|
Modification Parts | 6000-Series Al Alloy Anodized/Painted | CNC Tolerance: ±0.02mm Max Load: 850 MPa Temp Range: -50°C to 300°C | ISO 9001 RoHS TÜV | Full OEM Drawing Support Logo Laser Engraving |
Testing/Sensing Enclosures | Electrophoresis + Anodized Al IP55 Sealed | EMI Shielding: 60dB Heat Dissipation: 5°C/W Housing Size: 420x220x200mm (Custom) | IP55 IK08 Impact | Sensor Cutouts Cable Ports Mounting Configurations |
EV Charging Ecosystem | 6061-T6 Aluminum UV-Stabilized Polymer | Charge Rate: 22kW AC/350kW DC Ingress Protection: IP67 Vibration Resistance: 10G | UL 2202 CE GB/T | Color Matching Branded Faceplates Load-Specific Mounts |
Electrophoresis Boxes | 6063 Al + Sandblast Finish Double-Layer Coating | Thermal Conductivity: 200 W/mK EMC Compliance: EN 55032 Wall Thickness: 2-8mm | ISO 13485 UL 94 V-0 REACH | Size/Shape Customization Ventilation Grids EMI Gaskets |
Welden Manufacturing Advantages
Process | Technology | Capacity |
---|---|---|
Automated Welding | 6-Axis KUKA Robotics | 5,000+ Joints/Day |
Precision Stamping | 800-Ton Schuler Presses | ±0.05mm Tolerance |
Surface Treatment | Eco-Certified Electrophoresis Line | 200k+ Parts/Month |
IATF 16949:2016 Certified Automotive Production
32 Patents (Including 3 EV Battery Mount Innovations)
72-Hour Rapid Prototyping
0.3% Defect Rate (Industry Avg: 2.1%)
Electric Vehicle Systems Integration
As the EV revolution accelerates, our IP67-rated enclosures (Link 2) safeguard battery management systems from thermal runaway, while proprietary aluminum charge ports (Link 5) withstand 10,000+ mating cycles. Custom mounting brackets (Link 8) enable crash-compliant battery pack integration, meeting UN38.3 transportation safety standards.
Autonomous Driving & ADAS Development
LiDAR sensor housings (Link 3) with MIL-STD-810H vibration resistance ensure millimeter-wave accuracy in off-road conditions. Our EMI-shielded electrophoresis boxes protect sensor fusion ECUs from 5G interference, enabling fail-safe operation in urban canyons. Signal covers (Link 6) maintain optical clarity for camera systems through extreme temperature cycling (-40°C to +85°C).
High-Performance Automotive Tuning
For motorsport and aftermarket sectors, our CNC-machined suspension linkages (Link 1) achieve 40% weight reduction versus steel components while maintaining FIA-grade tensile strength. Turbocharger adapters feature thermal-barrier coatings that reduce under-hood temperatures by 18%, extending turbo lifespan.
Industrial Automation & Robotics
Collaborative robot arms leverage our lightweight servo motor mounts (Link 8) with harmonic dampening properties that reduce positional drift by 0.02°. Conveyor system guides manufactured through precision stamping maintain ±0.05mm alignment tolerance after 2 million cycles.
Energy & Grid Infrastructure
DC fast-charging stations (Link 5) utilize our liquid-cooled enclosures that dissipate 22kW thermal loads without external fans. Solar micro-inverter trays feature UV-stabilized polymers that resist degradation in desert installations. Smart grid monitoring systems deploy our IP55-rated enclosures (Link 2) with integrated heat sinks that maintain 99.999% uptime in substation environments.
Emerging Mobility Ecosystems
From eVTOL battery trays with power-to-weight ratios exceeding 400Wh/kg to hydrogen fuel cell stack plates enabling <0.001% gas permeability - Welden partners with innovators to overcome next-generation engineering challenges.