1. IntroductionMachining precision starts with the right cutting tool. But how do you select the perfect one for your CNC machining needs?In this guide, we’ll explore the crucial role of cutting tools in CNC machining. You’ll learn how to choose the right tools to boost productivity, precision,
1. IntroductionCorrosion is a silent enemy, gradually wearing down metal structures. Did you know corrosion costs industries billions annually? For industries relying on CNC machining, corrosion can cause expensive damage and reduced performance.In this article, we will explore the seven main types
1. IntroductionWhich is better: CNC Machining or 3D printing? This question has been a topic of debate in the manufacturing world. As both technologies evolve, they offer unique benefits for creating parts.In this article, we’ll compare CNC machining and 3D printing,
1. IntroductionWhich is better: CNC Machining or 3D printing? This question has been a topic of debate in the manufacturing world. As both technologies evolve, they offer unique benefits for creating parts.In this article, we’ll compare CNC machining and 3D printing,
1. IntroductionWhy do threads show ripples after cutting? These marks signal vibration in CNC Machining. They affect accuracy and sealing. In this article, you will learn what causes chatter and how to prevent it.
1. IntroductionWhy do CNC Machining quotes slow down so often? Missing details create delays. Shops need clear information to plan cost and timing. In this article, you will learn what helps them quote in hours, not days.
1. IntroductionCustom metal parts drive product performance today. Many teams struggle to choose the right method. CNC Machining offers accuracy and solves key challenges. In this article, you will learn how to select the best manufacturing approach.
1. IntroductionCNC Machining is changing how modern products are built, pushing precision and speed to new levels. This article explains why it has become a strategic technology in today’s manufacturing world and what makes it essential for engineers and buyers. You will see how it reshapes design,
What is sheet metal fabrication? Metal fabrication is the process of cutting, bending, and assembling metal to create a desired shape or form. It is a crucial step in the manufacturing process and plays a significant role in various industries, including construction, automotive, aerospace, and man
Surface treatments are an essential part of manufacturing and engineering. They enhance the functionality and aesthetics of various products, from metal components to wooden furniture. Understanding the different types of surface treatments and their applications can help businesses and individuals
What is Sheet Metal Fabrication? Sheet metal fabrication is a process that involves manipulating flat sheets of metal into various shapes and sizes. This process is used in a wide range of industries, from construction to automotive manufacturing. The versatility of sheet metal makes it an ideal ma
Laser Cutting transforms metal work, and fusion cutting creates precise, clean edges. It uses lasers and inert gas to melt metal efficiently.
Laser Cutting is changing manufacturing fast. It makes precise, complex shapes with ease. Industries use it to save time and reduce waste.
Laser Cutting reflective metals is challenging. High reflectivity can bounce the beam. This risks safety and damages equipment. In this guide, you will learn seven reflective materials.
Laser Cutting drives modern manufacturing, offering precision across various industries. Incorrect settings can cause waste, defects, and rough edges.
CNC Parts made from stainless steel often get rejected, frustrating engineers and procurement teams. Shops label them “too difficult” due to process limitations rather than design flaws.
CNC Parts often arrive warped, disrupting assembly and delaying projects. Many engineers blame material stress, but the true causes lie in fixturing, machining sequences, and thermal effects.
As a leader in smart manufacturing with 35+ patented technologies and ISO/IATF-certified production, Welden delivers mission-critical components for global energy storage systems. Our vertically integrated capabilities—from precision stamping to robotic welding—ensure unmatched quality, scalability, and customization for busbars, enclosures, and power distribution solutions.
Capabilities:
Speed: 1,200 strokes/minute
Materials: Copper (C11000), Aluminum (6061-T6), SPCC Steel
Thickness Range: 0.5mm - 6.0mm
Application: T2T Busbars, Flexible Busbars
Tolerance: ±0.02mm (200-ton servo presses)
Certification: IATF 16949
Capabilities:
Processes: Laser, MIG, TIG, Resistance
Accuracy: ±0.05mm repeatability
Output: 50,000+ busbar assemblies/month
Quality Control: Real-time thermal monitoring
Robots: 6-axis Fanuc with laser vision guidance
Innovation: 35+ Welding Patents
Capabilities:
Technologies: Electroless Ni plating, Tin dipping, Powder coating
Durability: 1,000+ hours salt spray resistance (ASTM B117)
Temperature Range: -40°C to +150°C
Finishes: Matte, Glossy, Anti-fingerprint options
Compliance: RoHS/REACH Certified
Capabilities:
Equipment: 3D CMM (0.8μm accuracy), XRF analyzers
Testing: Pull force (500N), Micro-ohmmetry, HVLP conductivity
Standard: IEC 62620 compliance
Throughput: 100% production batch testing
Certification: ISO 9001:2015 & ISO 17025 Accredited Lab
| Capability | Equipment Model | Tolerance | Max Output | Material Compatibility |
|---|---|---|---|---|
| Precision Stamping | AIDA NSA-2000 | ±0.02mm | 2M parts/month | Cu, Al, Steel |
| Laser Cutting | TRUMPF TruLaser 5030 | ±0.05mm | 500 sheets/day | Up to 25mm thickness |
| Robotic Welding | Fanuc ARC Mate 120iC | ±0.1mm | 3,000 welds/day | Dissimilar metals |
Cover Plates (Link 1): Laser-welded sealing for IP67 protection
Battery Covers (Link 8): EMI-shielded access panels
Busbar T2T (Link 2): ±0.10mm cell-to-cell connectors
Flexible Busbars (Link 3): Vibration-resistant 2000A+ transmission
B2B Busbars (Link 12): Custom DC/DC interfaces (ISO 9001 certified)
Energy Chassis (Link 5): 19" racks with -25°C to +55°C tolerance
Gel Dispensing (Link 11): Thermal conductive adhesives